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Research Into Polysaccharide-Based Vaccine and Drug Delivery
Prof. Nikolai Petrovsky | Australian Respiratory and Sleep Medicine Institute
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How Glycolipid-Based Adjuvants Solve Key Challenges in Vaccine Development

Glycolipid-based adjuvants re-instate immunogenicity to what would otherwise be silent antigens, by recapitulating the molecular motifs that the receptors of the innate immune system have been naturally selected to recognize. Their carbohydrate head-groups can be targeted to highly-conserved CD1d or lectin-dependent pathways, guiding the response to both humoral and cellular effector arms, without the reactogenicity that hinders more classical mineral salts or emulsions. As the same scaffold can be tuned from neutral to NKT-agonist by a simple change in saccharide identity, this approach also provides developers with programmable control over immune polarity while leveraging lipid backbones that are already well-characterized in the context of parenteral nutrition, thereby collapsing the traditional adjuvant risk–benefit equation into a single, regulator-familiar chemistry.

Key Challenges in Modern Vaccine Development

Contemporary vaccine pipelines dry up when antigens lack intrinsic danger signals, when legacy adjuvants bias immunity into narrow humoral pathways, or when safety signals arise after tens of millions of doses have been distributed. The fundamental mismatch is that recombinant proteins or glycans are engineered for specificity, while the immune system anticipates context; in the absence of a scaffold that can both present antigen and deliver an innate "license", candidates enter the clinic under-powered and leave under a cloud of limited efficacy or unacceptable reactogenicity.

Weak Immunogenicity of Many Antigens

Sub-unit or peptide antigens are deliberately selected for high-affinity binding to neutralizing epitopes but this high specificity negates the repetitive geometry and damage-associated patterns necessary for uptake and maturation by dendritic cells. Glycolipid adjuvants solve this problem by decorating vesicle surfaces with sugar moieties that cross-link CD1d or SIGNR1, obligating antigen presenting cells to internalize the conjugated protein through receptor-mediated endocytosis. Signal-1/signal-2 co-delivery therefore ensures that even low-dose antigens are processed and presented in the context of co-stimulatory molecules, turning what would otherwise have been a tolerogenic uptake event into a productive priming event without the need for excessive antigen mass or multiple cycles of boosting.

Safety Concerns with Traditional Adjuvants

Alum and oil-in-water emulsions can broaden antibody titers, but also cause local inflammation and, in rare cases, systemic reactogenicity that can be traced to complement activation and inflammasome signalling. Glycolipid vesicles avoid these liabilities, with a glycocalyx-mimetic surface that fixes no complement and deposits in off-target tissues. If formulated at physiological pH, they avoid the transient acidosis that ionizable lipids induce, and lack of mineral salts removes the risk of long-term granuloma formation that has made paediatric use so hesitant. The modular sugar head-group allows developers to titrate innate potency downward from NKT-agonist galactosides to silent glucosides without changing bilayer architecture, and thus adjust a safety dial for prophylactic paediatric or therapeutic cancer applications within a single chemistry platform.

The mechanistic approach of aluminum salts as vaccine adjuvantsFig. 1 The mechanistic approach of aluminum salts as vaccine adjuvants.1,5

Limited Control over Immune Polarization

One criticism of so-called legacy adjuvants is that they polarize and lock-in responses to TH2-skewed antibody production, leaving cellular immunity under-represented or ignored (this is an Achilles heel for both intracellular pathogens and cancer). Glycolipid platforms regain control of this polarity by virtue of their ability to engage invariant-NKT cells whose cytokine profile can be directed to be either IFN-γ dominant (cytotoxic) or IL-4 modulated (humoral) by very small modifications to sugar stereochemistry or acyl-chain saturation. The advantage of such an approach is that, because the same vesicle delivers both antigen and adjuvant to the same intracellular compartment, the resulting peptide–MHC loading and lipid–CD1d presentation occur simultaneously, giving rise to balanced CD4/CD8 memory without the need for heterologous prime-boost regimens or other pattern-recognition agonists.

Table 1 Comparative risk–benefit landscape of adjuvant classes.

AttributeAlum saltsOil emulsionsGlycolipid vesicles
Innate receptor engagementInflammasome onlyTLR plus inflammasomeCD1d, SIGNR1, optional NKT
Immune polarityTH2 biasMixed, unpredictableTunable TH1/TH2 ratio
Local reactogenicityGranuloma possiblePain, erythemaNeutral surface, low pain
Systemic safetyNeuro-inflammatory rareFebrile reactionsNo complement activation

Limitations of Conventional Vaccine Adjuvant Approaches

Legacy adjuvants are blunt tools. Sacrificing specificity for potency, they indiscriminately turn on wide-ranging inflammatory cascades which cannot be decoupled from antigen presentation in space and time. Both safety margins and the potential to precisely calibrate immune polarity are significantly compromised. Developers are required to make a choice between reactogenicity or efficacy, rather than optimizing for both. The decades-old, widespread use of same mineral salts or oil emulsions also means new vaccines that use the same ingredients find it difficult to create a unique clinical profile, further commoditizing a market where incremental titer improvements need to be evaluated against known safety parameters.

Types of cattle vaccine adjuvantsFig. 2 Types of cattle vaccine adjuvants.2,5

Non-Specific Immune Activation

Alum and emulsion adjuvants stochastically engage pattern-recognition receptors, activating neutrophils, complement and inflammasomes non-selectively in the milieu of the injection site irrespective of antigen-loaded cells. The ensuing cytokine storm potentiates antibody titers, but also leads to local pain, systemic acute-phase responses and in the worst cases, febrile convulsions that require post-market surveillance programmes. As the inflammatory footprint is not antigen-associated, dose-sparing benefits are counterbalanced by off-target activation of autoreactive T-cells, a liability that has led to withdrawal of several TLR-agonist combinations from paediatric development pipelines.

Safety and Reactogenicity Issues

The local inflammation from mineral-oil emulsions can cause granulomas or sterile abscesses, or in rare cases trigger hypersensitivity reactions which have been roadblocks to regulatory approval for use in newborns or mothers. The systemic reactogenicity (fever, myalgia, headache) is in many cases simply the direct consequence of the intended cytokine milieu that is supposed to augment immunity, but places developers in a no-win situation of choosing potency or tolerability. One potential way out of this box is the use of glycolipid vesicles, since the adjuvant is surrounded by a coating of sialylated or fucosylated sugars that bind inhibitory Siglecs, raising the activation threshold for local dendritic cells and trapping the cytokine storm before it leaks out of the local vasculature. The net result is a danger-plus-self signal that preserves high immunogenicity, while removing the safety ceiling that has kept classical adjuvants to one dose or seasonal administration.

Challenges in Differentiating Vaccine Products

Once a choice is made for aluminium or squalene there is little chemical space to adjust immune polarization: droplet size or crystal habit may be fine-tuned, but the basic Th2-skew cannot be changed. This commoditises adjuvants and pushes differentiation onto the antigen—an approach which breaks down when multiple players seek the same epitope. Glycolipid platforms come with deterministic levers. Chain unsaturation, head-group charge, and vesicle diameter can be dialled to tip CD4+ T cells toward cytotoxic (Th1) or helper (Th2) phenotypes while keeping the same antigen. As a result, developers can launch precision-adjuvanted vaccines that are differentiated not only by antigen but by the quality of the immune response itself—an advantage which is especially important in crowded indications such as respiratory viruses or oncology.

How Glycolipid-Based Adjuvants Address These Challenges

Glycolipid adjuvants overcome the shotgun inflammation of traditional vaccines by enabling mechanism-based activation, linking antigen uptake with a defined innate receptor signature. With pre-presented sugar head-groups, already recognized by CD1d or SIGNR1, only antigen-loaded cells get a maturation signal, eliminating off-target reactogenicity without losing dose-sparing potency. Altering saccharide stereochemistry can tune the same bilayer from silent carrier to NKT-agonist, providing developers with a single platform that covers prophylactic paediatric vaccines all the way to therapeutic cancer indications without reformulating core chemistry.

Mechanism-Driven Immune Activation

The activation is accomplished through evolutionarily conserved routes intended to sense microbial glycans. α-Galactosylceramide in the bilayer directly loads onto CD1d molecules residing in the same endosome that receives the co-delivered antigen. The result is a spatially linked tripartite signal: peptide–MHC for T-cells, lipid–CD1d for invariant-NKT and the vesicle membrane for cross-presentation. This coordinated dance eliminates the stochastic factor that bedevils alum where antigen and adjuvant traffic independently and instead ensures that every dendritic cell that presents antigen has already received an innate "licence" that is measurable by the rapid release of IFN-γ. Because the receptor engagement is saturable and transient, the inflammatory footprint also resolves within hours avoiding the protracted cytokinaemia that underlies febrile reactions and yet still produces antibody titers comparable to oil emulsions.

Tunable and Controlled Immune Responses

Glycolipid adjuvants show the unique and important property of being tuneable and controllable in their responses. This means that the activation and tailoring of the immune response they produce is precise and can be fine-tuned for specific needs, unlike other adjuvant platforms. This is largely a product of the modularity of glycolipid structures which can be easily and systematically varied in terms of their carbohydrate moieties, lipid component, and linker regions. Tunability can pertain both to the type of immune response pathways engaged but also to the degree of response, from low and mild enhancement for booster vaccination to high and robust activation for primary immunization in naive populations. The fine-tuning of Th1 versus Th2 polarization is another example, as the polarization of the immune response may need to be different to optimally confer protection against different pathogens. Recent studies have shown that fine differences in glycolipid structures can have large effects in the cytokine profile and cellular immune responses that they elicit, further expanding this tunability as a means to select and optimize adjuvants for their specific application. The controlled nature of the glycolipid adjuvant response also tends to give it good safety profiles, as more targeted and specific activation of pathways generally leads to fewer off-target inflammatory responses.

Bridging Innate and Adaptive Immunity

The most evolved function of glycolipid adjuvants is to bridge innate and adaptive immunity, thus combining the first line of defense innate immunity, immediate and mostly non-specific, with the high specificity and long term memory of adaptive immunity for which long term protection is achieved. The bridging property of glycolipids adjuvants is the direct consequence of their ability to activate the innate immune cells and support optimal antigen presentation for the activation of adaptive immune cells. Mechanistically, this effect translates into the activation of antigen-presenting cells (APC) through the pattern recognition receptors (PRR), optimal antigen processing and presentation, and co-stimulatory signals for T and B cell activation. Recent work also revealed that glycolipid adjuvants are both effective in the activation of dendritic cells, the main APC driving adaptive immunity and provide direct signals to T and B cells, likely through their specific recognition by these cell types. Bridging is necessary to drive strong cellular immune responses, which are necessary for protection against intracellular pathogens and for many therapeutic vaccine applications. Since the natural recognition pathways engaged by glycolipid adjuvants are physiological in nature, bridging often leads to a more physiological activation as compared to the mostly artificial inflammatory process that is induced by most conventional adjuvants. The bridging also allows for improved coordination between the different arms of the immune system, leading to more harmonious and effective responses. In addition, the ability to bridge innate and adaptive immunity generally leads to more durable responses with enhanced memory formation, translating to longer-lasting protection than that seen with responses generated by conventional adjuvants.

Table 2 Comparative resolution of adjuvant limitations by glycolipid design

Limitation addressedConventional adjuvant root causeGlycolipid mechanistic fix
Non-specific inflammationScatter-gun PRR engagementCD1d/SIGNR1 targeted uptake
ReactogenicityProlonged inflammasome activationBrief, saturable NKT signal
TH2 lock-inMineral salt chemistrySugar identity tunes TH1/TH2 balance
Age-related hypo-responseFixed potencyAcyl chain length adjusts innate intensity
Species translation gapRodent-exclusive scavenger receptorsConserved lectin/CD1d across mammals

Enhancing Vaccine Efficacy and Safety

Glycolipid adjuvants rewire immune responses by merging danger with self into a single molecular platform: the saccharide headgroup presents a pathogen-associated pattern, while the lipid anchor anchors the signal into a membrane that is sensed as self by the immune system. This hybrid identity enables adjuvant designers to stimulate robust innate activation without causing systemic cytokine storms, bias Th1/Th2 responses simply by adjusting bilayer fluidity, and present antigens on a repetitive, pathogen-mimicking surface that is presented to B cells as native. The result is a vaccine that can achieve high-titer, long-lived immunity with a safety profile acceptable for maternal, neonatal, or repeat-dose use—goals that have been out of reach for mineral-oil- or saponin-based formulations for decades.

Improving Antigen Presentation and Immune Memory

Glycolipid adjuvants also promote superior antigen presentation and immune memory formation through a series of complementary mechanisms that work in concert to increase the magnitude and quality of induced responses. The amphiphilic properties of glycolipid adjuvants allow for improved delivery of antigen to antigen-presenting cells while also providing activation signals through natural recognition pathways. Targeted stimulation of pattern recognition receptors on dendritic cells increases antigen uptake, processing, and presentation to T cells, leading to more robust immune responses. In addition to dendritic cell targeting, it has been shown that glycolipid adjuvants can also directly activate invariant natural killer T (iNKT) cells, forming a missing link between innate and adaptive immunity that cannot be accomplished with conventional adjuvants. Activation of iNKT cells by glycolipid adjuvants can lead to the production of cytokines that support both antibody responses and cellular immunity, providing a more comprehensive immune response and resulting in improved protection. The improved antigen presentation also directly contributes to superior immune memory formation, which has been confirmed by the observation of stronger secondary responses and longer-lasting protection in challenge studies. Because the activation by glycolipid adjuvants is more controlled, memory responses are more appropriately polarized for the intended application, such as Th1-biased cellular immunity required for intracellular pathogens or balanced responses needed for complex diseases. Furthermore, targeted delivery by glycolipid adjuvants can reduce the antigen dose needed for effective immunization, providing a dose-sparing effect that is particularly important for pandemic response or resource-limited settings.

Directing Th1 / Th2 / Balanced Responses

The capacity to preferentially polarize Th1, Th2, or balanced responses is one of the most advanced functionalities of glycolipid adjuvants. This precise polarization can be fine-tuned and optimized for the pathogen or clinical situation at hand. While traditional adjuvants offer limited control over immune polarization, glycolipid adjuvant systems can be rationally designed to direct the immune response towards a Th1, Th2, or balanced response by fine-tuning the structural components to selectively engage different immune pathways. Th1-biased immune responses, which are critical for protection against intracellular pathogens like viruses and some bacteria, can be promoted by glycolipid structures that selectively activate pattern recognition receptors to induce IL-12 production. Alternatively, Th2-biased immune responses, which are important for defense against extracellular pathogens and in allergic diseases, can be achieved through a different glycolipid architecture that promotes a different cytokine profile. Tunability also includes the ability to elicit balanced Th1/Th2 responses, which are important for complex diseases in which both cellular and humoral immunity contribute to protective immunity. Recent advances in mechanistic understanding have shown that subtle changes in glycolipid structure such as carbohydrate chain length or lipid saturation can have significant effects on the cytokine environment and resulting immune polarization. This ability to precisely control and tune the immune response not only makes it possible to optimize for a particular application, from enhancing cellular responses for cancer vaccines to balanced immunity for complex viral infections, but also contributes to safety, as more targeted activation can reduce the risk of inappropriate immune responses that could lead to pathology or autoimmune reactions.

Reducing the Risk of Adverse Immune Reactions

Another important safety advantage of glycolipid adjuvants is a reduced potential for adverse immune-mediated reactions. This safety feature arises from the unique combination of potent immune activation with natural recognition mechanisms that limit off-target inflammation and adverse immune activation. In contrast to more conventional adjuvants that often target generic inflammatory pathways, glycolipid systems can engage specific pattern recognition receptors with inherent recognition and binding constraints imposed by their co-evolution with endogenous carbohydrate structures. This specific recognition ensures a more physiologic mode of immune activation with reduced risk of excessive or aberrant immune responses. Furthermore, the localized nature of glycolipid recognition to professional antigen-presenting cells helps to avoid diffuse inflammatory activation of other cell types that can contribute to systemic adverse events. Indeed, recent safety assessments of glycolipid adjuvants have shown that they can provide strong immune enhancement with markedly lower local and systemic reactogenicity than more traditional adjuvants. The controlled and specific activation also reduces the potential for excessive inflammatory cytokine production or immune cell activation that could worsen underlying conditions or precipitate autoimmune reactions. The inherent biocompatibility of glycolipid components, many of which are derived from naturally occurring structures, further contributes to the favorable safety profile of glycolipid adjuvants and limits concerns about long-term adverse effects. Finally, the tunability of glycolipid adjuvants allows for precise control over the magnitude of immune activation, enabling optimization of the therapeutic index to achieve sufficient immune enhancement while remaining well within safety margins.

Development and Regulatory Considerations for Vaccine Adjuvants

Moving a glycolipid adjuvant from bench to clinic requires that mechanism, manufacturability and regulatory logic be designed in parallel, otherwise the congener profile that gives the perfect mouse titers can be lost at ton scale or rejected by agencies because the active substance was never defined. By locking the sugar–lipid junction into an ether-linked scaffold whose stereochemistry is fixed in a continuous-flow glycosylation step, developers generate a single molecular species that can be qualified as a well-characterized starting material rather than a complex mixture, collapsing both CMC risk and regulatory uncertainty into one analytical fingerprint that satisfies WHO, FDA and EMA expectations simultaneously.

Structural Precision and Reproducibility

Precise structural definition and reproducibility are essential for vaccine adjuvants. In particular, modern adjuvants are highly complex multi-component structures, with chemical and/or physical features that must be well controlled and reproducible. Chiral specificity is a key requirement for carbohydrate-based adjuvants and must be controlled through the synthetic process, which can involve many steps. For many carbohydrate-based adjuvants, the stereochemistry of each chiral center must be controlled. Complexity and the multi-component nature of many current adjuvants further complicates structure characterization, as each component may have to be individually characterized as well as the entire structure. As analytical characterization has advanced in recent years, it has become easier to fully define structures, but this process requires significant investment of analytical equipment and time. In addition to the synthesis of the adjuvant itself, reproducibility also is a challenge when it comes to the formulation of adjuvants, where small changes in formulation or production conditions can lead to major changes in adjuvant activity. This has led to increased use of quality-by-design methods in adjuvant discovery and development, where critical quality attributes must be identified early in development and methods for controlling these must be developed.

Scalability and Manufacturing Feasibility

Scalability and manufacturability are often limitations and bottlenecks in adjuvant development. Laboratory-scale success must be scalable to commercial manufacturing processes. It is important that the product is consistent in quality and that manufacturing is economically viable. Adjuvant systems are often very complex and can create difficulties in process scale-up from research- to commercial-scale manufacturing. The design of adjuvant processes needs to consider the manufacturing aspects, including formulation. How individual process parameters impact the final adjuvant and its performance is important to understand during process development and optimization. Raw material supply can be a challenge in adjuvant manufacture. The adjuvant components may be difficult to source, or there may be a limited number of suppliers for them. Adjuvant components may also need to be synthesized specifically for pharmaceutical applications. Programs that have had success with adjuvants have assessed manufacturing feasibility early on in the process development. Scale-up has been considered from the very beginning of the program. One important aspect of adjuvant development and deployment is the economics of the adjuvant manufacturing process. Complex adjuvant systems could be very costly to manufacture, thus increasing the price of vaccines. Complex adjuvant systems might be amenable to single-use technologies or continuous processing.

Regulatory Readiness for Clinical Development

Regulatory preparation for clinical development throughout the clinical development process, an adjuvant system must meet the approval and compliance requirements set forth by regulatory agencies. The adjuvant and vaccine are typically co-approved, and the adjuvant is not approved as a standalone entity, but rather in the context of a specific antigen. Novel adjuvant systems should be identified to the appropriate regulatory agency as early as possible, and will require a development strategy and a comprehensive plan of data requirements to be established prior to starting clinical work. Regulatory requirements differ by region and regulatory agency; however, overall requirements are shifting toward increased early regulatory engagement and a more comprehensive mechanism-of-action to be elucidated for adjuvants. In general, current regulatory guidance is requiring a thorough mechanism of action study to determine how the adjuvant works with a specific antigen to elicit a strong immune response. Safety must also be assessed, often requiring characterization of the adjuvant components beyond what would be expected from typical toxicology studies, often looking at the biological effects of immune activation. Documentation requirements, including detailed characterization of all components and excipients, as well as manufacturing process validation and stability data will be substantial. Risk assessment needs to be performed to identify possible safety issues and outline monitoring plans for clinical work. Use population needs to be considered, as this can impact adjuvant safety requirements (prophylactic vs. therapeutic, for example). Post-market studies and change control need to be well defined prior to adjuvant approval.

Table 3 Adjuvant development

Development AspectAdjuvant-Specific ChallengeStrategic ApproachImplementation Benefit
Structural PrecisionComplex multi-component systemsAdvanced analytical characterizationConsistent product quality
Manufacturing ScalabilitySensitive process parametersEarly scale-up assessmentReduced late-stage failures
Regulatory PreparationNovel mechanism evaluationProactive agency engagementSmoother approval pathway
Safety AssessmentImmune-mediated effectsComprehensive risk evaluationEnhanced safety profile

Our Glycolipid-Based Vaccine Adjuvant Solutions

Developing effective and differentiated vaccines requires adjuvant solutions that balance immune potency, safety, and development feasibility. Our glycolipid-based vaccine adjuvant solutions are designed to address these requirements through precise molecular design, mechanism-driven evaluation, and scalable manufacturing strategies.

Custom Vaccine-Grade Glycolipid Design

We provide custom vaccine-grade glycolipid design focused on structural definition, reproducibility, and functional relevance. By precisely controlling carbohydrate composition, lipid backbones, and stereochemical features, we enable the rational design of glycolipid adjuvants tailored to specific antigens and desired immune profiles. This level of structural control supports predictable immune activation and reduces variability commonly associated with naturally derived adjuvants. Custom design also allows developers to optimize glycolipid adjuvants for different vaccine platforms, target populations, and immunization strategies.

Immune Profiling and Optimization Support

Understanding how an adjuvant shapes immune responses is critical for informed vaccine development. We offer immune profiling and optimization support to evaluate how glycolipid-based adjuvants influence key immunological parameters. Our evaluation workflows focus on immune activation patterns, antigen presentation, cytokine responses, and immune polarization. These insights enable iterative optimization of glycolipid adjuvants to achieve balanced efficacy and safety, supporting data-driven decision-making during preclinical and translational development.

Scale-Up and GMP Manufacturing

To ensure successful progression from research to clinical development, we provide scale-up and GMP manufacturing support tailored to glycolipid-based adjuvants. Our approach integrates process optimization, analytical control, and quality considerations early in development. By addressing scalability and consistency challenges proactively, we help ensure reliable supply of vaccine-grade glycolipid adjuvants and support regulatory readiness for clinical and commercial programs.

Strengthen Your Vaccine Program with Glycolipid Adjuvants

Strategic adjuvant selection plays a critical role in determining vaccine efficacy, safety, and differentiation. Engaging glycolipid expertise early enables vaccine developers to evaluate innovative adjuvant strategies with confidence. Glycolipid adjuvants are particularly valuable for vaccines facing challenges such as weak antigen immunogenicity, limited immune durability, or the need for controlled immune polarization. Our experts work with vaccine teams to assess whether glycolipid-based approaches align with antigen properties, target populations, and development objectives.

If you are exploring glycolipid-based adjuvants for your vaccine program, we invite you to request a vaccine-focused technical consultation. This discussion can help evaluate feasibility, define development strategies, and identify potential risks and opportunities. Contact us to initiate a confidential consultation and explore how glycolipid-based adjuvant solutions can strengthen your vaccine development efforts.

References

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  2. Yao Y, Zhang Z, Yang Z. The combination of vaccines and adjuvants to prevent the occurrence of high incidence of infectious diseases in bovine[J]. Frontiers in Veterinary Science, 2023, 10: 1243835. https://doi.org/10.3389/fvets.2023.1243835.
  3. Coelho-dos-Reis J G, Li X, Tsuji M. Development of a novel mechanism-based glycolipid adjuvant for vaccination[J]. F1000Research, 2018, 7: F1000 Faculty Rev-676. https://doi.org/10.12688/f1000research.13794.1.
  4. Shu Q, Lou H, Wei T, et al. Contributions of glycolipid biosurfactants and glycolipid-modified materials to antimicrobial strategy: a review[J]. Pharmaceutics, 2021, 13(2): 227. https://doi.org/10.3390/pharmaceutics13020227.
  5. Distributed under Open Access license CC BY 4.0, without modification.
* Only for research. Not suitable for any diagnostic or therapeutic use.
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