A Comprehensive Protocol for mRNA Design, Manufacture, and LNP Formulation

Step-by-Step Guide for Research Applications

The rapid expansion of mRNA technology from vaccine development to gene editing, protein replacement, and cellular reprogramming has created an urgent need for small-scale, high-quality mRNA production workflows. Addressing this demand, a team led by Tim R. Mercer and Seth W. Cheetham from the University of Queensland has developed a standardized, equipment-agnostic protocol for mRNA preparation and lipid nanoparticle (LNP) delivery.

Published in Nature Protocols, their method provides a reproducible and practical solution for researchers conducting foundational experiments and preclinical validations.

Workflow Overview: From Sequence Design to LNP Delivery

The protocol outlines a step-by-step process, ensuring high-quality mRNA production and efficient LNP encapsulation:

Step 1: mRNA Primary Sequence Design

  • mRNArchitect software is used to design mRNA constructs, incorporating:

5′ cap for stability and translation initiation

Optimized coding sequences (CDS) with codon optimization and uridine depletion

Untranslated regions (UTRs) for enhanced expression

PolyA tail for mRNA stability

  • Secondary structure minimization is applied to improve translational efficiency.

Step 2: DNA Template Preparation

  • PCR amplification generates high-purity DNA templates.
  • Forward primers introduce a T7 promoter, while reverse primers encode the polyA tail, ensuring proper transcription initiation and termination.
  • Compared to plasmid templates, PCR-derived templates eliminate endotoxin contamination and incomplete tailing, making them ideal for rapid iterations and small-scale production.

Step 3: DNA Template Quality Control

  • UV spectrophotometry assesses yield and purity.
  • Capillary gel electrophoresis (CGE) confirms specificity and integrity.

Step 4: mRNA Synthesis via In Vitro Transcription

  • T7 RNA polymerase drives transcription.
  • N1-methyl-pseudouridine (m1Ψ) replaces uridine to reduce immunogenicity and enhance stability.
  • Co-transcriptional capping (Cap-1 structure) ensures proper 5′ modification.
  • Magnesium ions, spermidine, and pyrophosphatase optimize reaction efficiency and prevent byproduct accumulation.
  • Typical yields are achieved within 2–3 hours.

Step 5: mRNA Quality Control

  • UV spectrophotometry measures concentration and purity.
  • CGE evaluates mRNA integrity and absence of degradation.

Step 6: In Vitro Expression Validation

  • HEK293T, HepG2, HuH7, and cortical neurons are transfected using MessengerMax.
  • Dose-dependent expression is demonstrated using eGFP as a reporter.

Step 7: LNP Formulation

  • Microfluidic mixing (e.g., NanoAssemblr Ignite) encapsulates mRNA in LNPs.
  • Lipid composition includes:

SM-102 (ionizable lipid)

Cholesterol (structural stability)

DSPC (membrane integrity)

DMG-PEG2000 (stealth properties)

  • Alternative manual mixing methods (e.g., T-mixer, herringbone mixer) ensure accessibility for labs without specialized equipment.

Step 8: LNP Quality Control

  • Dynamic light scattering (DLS) measures particle size, PDI, and zeta potential.
  • Ribogreen assay quantifies mRNA encapsulation efficiency (>90%).
  • ELISA-based dsRNA detection ensures purity.

Key Advantages of the Protocol

  • No viral elements or proprietary systems—fully compatible with standard molecular biology labs.
  • Comprehensive QC standards, including:

mRNA concentration (≥4 mg/mL)

Encapsulation efficiency (>90%)

PDI (<0.2)

Zeta potential (±20 mV)

  • Flexibility for research and preclinical applications, from functional studies to vaccine development.

Conclusion

This protocol provides researchers with a low-cost, high-quality, and rapid method for mRNA production and LNP formulation. By integrating best practices while avoiding expensive equipment dependencies, it offers a practical pathway for mRNA-based therapeutics, gene editing, and vaccine research.

Get Started: Whether you need custom mRNA design, in vitro transcription, or end-to-end LNP formulation services, our team provides solutions from sequence design to quality-controlled delivery.

Contact Us Today to discuss your research needs.

Interested in mRNA and LNP innovations? Explore more insights on our blog or contact us for custom mRNA solutions.

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For full details, refer to the original publication:

The design, manufacture and LNP formulation of mRNA for research use. Nature Protocols 2025. doi:10.1038/s41596-025-01174-4